Quality Policy

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Pragati Metal Corporation continually improves the effectiveness of the quality management system (QMS) and sets quality objectives and work plans. Moreover, Weare committed to upgrade the capabilities of its technical and administrative staff through formal training and continuous technical quality awareness.

We have achieved the high quality through the professional competence of the personnel, high working motivation and a service minded attitude. Every single employee of Pragati Metal Corporation is responsible for the quality of his/her work.

All our products are tested in accordance to internationally recognized standards or our own more stringent internal test procedures, which is developed considering the harsh field conditions. In addition to this we also offer specific testing to our client’s requirement.

 

RAW MATERIAL TESTING

All the material used for Manufacturing of fittings and other fabrication jobs are tested for chemical & mechanical properties. The Results are confirmed to meet original material requirement before processing. We are using measuring equipment calibrated by Govt. approved calibration Agencies.

 

DIMENSIONAL INSPECTION

All type of Flanges and fittings are checked for dimensional accuracy from raw material stage to in process & final product delivery by using calibrated measuring instruments.

 

MATERIAL TRACEABILITY

All the material used for Manufacturing of fittings, valves and other fabrication jobs are identified & fully traceable from raw material stage to final product.

 

SOME SPECIAL TEST ON REQUEST OF CLINTS:- 

 

PNEUMATIC/GAS TEST

ALL COMPRESSORE AND THREADED FITTINGS and valves are subjected to Pneumatic test at 150psi air pressure and 2000psi Nitrogen pressure. Pneumatic/Gas test is carried out after hydro testing and complete drying of the items following Hydro-Test.

 

Helium Gas Test (HG-TEST) can be offered on request.

 

PRESSURE CYCLE TEST

All fittings and valves are tested for pressure cycle test where pressure surges from Opsi to 5000psi. The test is conducted at the rate of 25 to 45 cycles per minute with the digital counter. Client can specify number of cycles and condition of test.

 

TEMPRATURE TEST ON REQEUST

fittings and valves are heated to temperature upto 350oC for one complete cycle of 4 hours. After that valves are again subjected to Hydro, Pneumatic and Pressure cyclic test for no leakage. All the above test are certified by our own Quality control department and can be witnessed by client or third party inspection company of client’s choice.

 

VIBRATION TEST

fittings and valves are tested for severe vibration under impulse pressure for no leakage

QUALITY ASSURANCE PLAN FOR PIPES
Sr. No. Stages Of Inspection Inspection By Third Party /Client’s Representative
I. RAW MATERIAL IDENTIFICATION and Check testing Putting stamps on identified Pipes and Samples and sending samples to Govt. approved Lab.
Dimensional & visual checking At random or as desired by third party Inspector / By client’s representative & verification of Manufacturer’s test Certificate
Chemical Analysis Witnessing of Tests & verification of Test Report
Physical – Tensile Test & Micro Test Witnessing of Tests & verification of Test Report
II. Acceptance of Materials Putting final identification mark on Pipes and issuing of Dispatch Clearance Certificate
QUALITY ASSURANCE PLAN FOR WELDED PIPES
Sr. No. Stages Of Inspection Inspection By Third Party /Client’s Representative
I. RAW MATERIAL IDENTIFICATION and Check testing Putting Stamps on identified Raw materials and samples and sending samples to Govt. approved Lab
Dimensional & Visual checking At random or as desired by Third Party Inspector / By client’s representative
Chemical Analysis Witnessing of Tests & Verification of Test Report
Physical – Tensile Test & Micro Test Witnessing of Tests & Verification of Test Report
Stamp Transferring Only if test conforms to your specification
II. Submission of : WPS Approved by Third Party / Client.
                          PQR Witnessed by Third Party Client
WELDERS PERFORMANCE TEST Verification of Approved Lab Test Certificate
Filler Wire / Welding Rod Chemical Analysis to be carried out /M.T.C. to be verified
III. D. P. Test (a) 100 % Root Run (b) 100 % Final Weld To be witnessed by Inspector
Radiographic Examination for 10% Weld joints or as desired by Customer / Inspector X- Ray Films and Test Reported to be verified
Hydro Test (On Random samples) Test reports to be verified
Pickling and Passivation Report shall be submitted to Inspector
IV. Tensile Test on the welded portion, Micro Test on The weld effected area To be witnessed and Reports to be verified
Flattening Test of finished pipe To be witnessed and Reports to be verified
V. Final Inspection Dimensional check & Visual Inspection
VI. Acceptance of Materials Putting final acceptance mark on the materials and etching / stenciling and issuing of / dispatch Clearance Certificate
QUALITY ASSURANCE PLANS FOR 2 HALVES WELDED PIPE FITTINGS FOR STAINLESS STEEL, ALLOY STEEL & CARBON STEEL
Sr. No. Stages Of Inspection Inspection By Third Party /Client’s Representative
I. RAW MATERIAL : Identification and Check testing Stamping on identified Raw Materials and samples andsending samples to Govt. approved lab
II. DIMENSIONAL & VISUAL CHECKING At random or as desired by Third party inspector / by client’s Representative
III. CHEMICAL ANALYSIS Witnessing of Tests & Verification of Test Report
IV. PHYSICAL : Tensile Test Micro Test Witnessing of Tests & Verification of Test Report
V. STAMP TRANSFERRING TO TEMPLATES Only if the Tests confirms to order specifications
VI. SUBMISSION OF : WPSPQR Approved by Third Party / Client Witness by Third party client
VII. WELDERS PERFORMANCE TEST Verification of Approved Lab Test Certificates
VIII. FILLER WIRE / WELDING ROD Chemical analysis to be carried out / M.T.C. to be verified
IX. D.P.TEST (a) 100 % Root Run(b) 100 % final weld To be witnessed by Inspector
X. RADIOGRAPHIC EXAMINATION FOR 10 % WELD JOINTS OR AS DESIRED BY CUSTOMER / INSPECTOR X – Ray films and Test Report to be verified
XI. Tensile Test on the Welded portion Micro Test on the weld effected area To be witnessed and reports to be verified
XII. HEAT TREATMENT & SOLUTION ANNEALING As desired by client / Third Party Inspection Agency
XIII. PICKLING AND PASSIVATION FOR S.S. Report shall be submitted to Inspector
XIV. SHORT BLASTING, OILING /WARNISHING AND PAINTING FOR A.S. & C.S. Visual Inspection
XV. MARKING Etching / Punching of size, sch, specn. & heat No.
XVI. FINAL INSPECTION Dimensional check & Visual inspection
XVII. ACCEPTANCE OF MATERIALS Putting final Acceptance Identification Marks and issuing of Dispatch Clearance Certificate.